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End of Line: 100% Automatic

 

Fully Automated Detergent Production Line

ESI Robotics has developed a fully automated detergent production line, integrating 8 robots across packaging, palletizing, and product handling processes. This solution enhances efficiency, minimizes errors, and ensures a seamless production flow, from box forming to final pallet wrapping, while utilizing a digital twin for real-time monitoring and optimization.

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Final de Linha Full Automatic 1
Final de Linha Full Automatic 2
Final de Linha Full Automatic 3
Final de Linha Full Automatic 4
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Full Line Automation Automated Processes

- Filling Machine Integration

- Case Forming

- Pick & Place (Product Handling)

- Packing

- Labeling

- Case Lifting and Transport

- Palletizing

- Pallet Dispenser and Empty Pallet Transfer

- Spacer Handling | Multifunctional Gripper

- Automatic Full Pallet Transfer

- Pallet Wrapping

- Digital Twin 

Full Line Automation
Technology and Innovation Digital Twins and Connectivity

ESI Robotics’ detergent production line is fully connected, ensuring continuous communication between all robots, packaging and palletizing cells, conveyors, and monitoring systems. Thanks to this connectivity, production data are collected in real time, enabling automatic adjustments, complete traceability, and predictive maintenance.

 

The use of digital twins enhances this integration, simulating each stage of the line and anticipating possible failures or optimizations, ensuring that the entire operation runs in a synchronized and efficient manner. This intelligent connectivity transforms the line into a solution that is not only automated, but also intelligent and responsive, in line with the principles of Industry 4.0.

Technology and Innovation